STEPHEN JOHNSTON
CURRENT RESEARCH
Currently researching the development of simulations for application to on-line, real time process control of injection molding. Estimating melt temperatures, flow rates, and part properties from in-mold sensor data.
EDUCATION
- D.Eng in Plastics Engineering, The University of Massachusetts Lowell. Dissertation: Advanced sensing of the injection molding process, May 2007.
- M.S.E. in Plastics Engineering, The University of Massachusetts Lowell. Thesis: Development of a 1-D Flow Code for On-line Simulation, May 2005.
- B.S. in Plastics Engineering Tech., Penn State University - The Behrend College, May 2003.
PROFESSIONAL EXPERIENCE
Quality Assurance Engineer Intern, Moldflow Corp., Ithaca, NY (6/2005–8/2005)
- Investigated and reported inaccuracies discovered in newly developed software
- Ran studies comparing existing 3D solvers with new development builds
Technical Support Engineer Intern, Moldflow Corp., Ithaca, NY (6/2004–8/2004)
- Resolved technical issues facing Moldflow users from across North America.
- Handled questions on installation, licensing, modeling, analysis setup, and results interpretation.
Teaching Assistant, UMass Lowell (8/2003 – Present)
- Teaching a CAE lab on solid modeling. (Received Outstanding TA Award 2004)
- Responsible for maintaining the computer network for the UML Plastics Dept.
Associate Test Engineer Intern, Lord Corporation, Erie, PA (5/2003-8/2003)
- Performed static, dynamic, environmental, and fatigue testing of prototype parts.
- Designed and assembled custom test machines and fixtures.
Engineering Internship in R&D, Lord Corporation, Erie, PA (12/2001-8/2002)
- Worked with a team of engineers designing composite reinforced rubber bearings.
- Analyzed the structural integrity of potential designs using finite element analysis.
PUBLICATIONS
- S. Johnston and D. Kazmer, “Decoupled Gating and Simulation for Injection Molding,” Accepted to Polymer-Plastics Technology & Engineering.
- S. Johnston and D. Kazmer, “Estimation of Melt Temperature from In-mold Temperature Sensor Data” Submitted to Society of Plastics Engineers for ANTEC 06.
- D. Kazmer, R. Gao, Y. Cui, S. Johnston, and P. Knepper. “Concept Design of a Wireless Pressure, Temperature and Flow Rate Sensor for Injection Molding.” ANTEC 2005, Society of Plastics Engineers, pp 3640-3644.
- S. Johnston and S. Squires. “Effects of Processing Parameters and Wall Thickness on Core Geometry and Core Penetration for Co-injection Parts.” ANTEC 2003, Society of Plastics Engineers, pp 3348-3352.